Ointment manufacturing plant or cream manufacturing plant consists of the following

1. Wax heating Vessel
2. Water Melting Vessel
3. Manufacturing vessel
4. Storage vessel
5. Interconnecting pipeline
6. Pumps ( Bump Pump & metering pumps)
7. Integrated automatic control panel.
8. Working Platform.

General Details Of Each Vessels

Wax Melting Vessel
Normally these are cylindrical vessels with either hemispherical or dished bottom vessels with loose type top lids. In some cases the top is also sealed by dished ends if clients demand for the same. Vessel are jacketed with either steam or electric heating as per clients requirements. Propeller type agitator is provided from the top and driven by suitable HP motor as per the vessel capacity. Bottom entry agitator are provided for closed type vessels. Wax is heated in the vessel bet 60 – 80’c as process demands and melted. This melted wax is later transferred into the manufacturing vessel. The vessel has a outlet valve fitted with din fittings for connection of suitable pipeline. A 100 mesh conical filter is provided for filteration of wax of any impurities.

Water Heating Vessel
Normally these are cylindrical vessels with either hemispherical or dished bottom vessels with loose type top lids. In some cases the top is also sealed by dished ends if clients demand for the same. Vessel are jacketed with either steam or electric heating as per clients requirements. Propeller type agitator is provided from the top and driven by suitable HP motor as per the vessel capacity. Bottom entry agitator are provided for closed type vessels. Water is heated in the vessel bet 60 – 80’c as process demands and melted. This heated water is later transferred into the manufacturing vessel. The vessel has a outlet valve fitted with din fittings for connection of suitable pipeline. A 100 mesh conical filter is provided for filteration of water of any impurities.

Manufacturing Vessel
Manufacturing vessel is cylindrical vessels with either hemispherical or dished bottom vessels. Top of the vessel is also dished end. Silicon gasket is provided between vessel and top lid. Agitator assembly in the manufacturing vessel., Bottom entry Homogeniser & Top Dual speed anchor agitator is provided in the manufacturing vessel. Hydraulic lifting of the top lid is provided in manufacturing vessel for cleaning. Suitable nozzles, manholes, valves etc are provided in all the vessels. Vessel is also provided with jacket which can be used for both heating and cooling. However in manufacturing vessel mainly cooling is done. Manufacturing vessel can be subjected to full vacuum.

Storage Vessel
Storage vessel is simple vessel used to store ointments and creams etc. it is cylindrical type of vessel with conical bottom. Bottom valve is provided with din fittings to facilitate the pipeline connection. It is provided with loose top lid .

Pumps
Bump pump is a specially designed pump which is custom built as per capacity and requirements of the ointment plant. It is used to transfer ointment from the manufacturing vessel to the storage vessel.. The Rpm of the pump varies as per the viscocity of the ointment /cream. All contact parts are of S.S. 316 quality stainless steel.

Metering pump is also specially designed pump which is also commonly called as positive displacement pump. It is used to transfer ointment/ cream from the storage vessel to the filling machine hopper. There is a setting wheel in the metering pump wherein you can set the transfer rate as per the speed and capacity of your filling machine this prevents overflowing of the hopper and also complete automatic transfer. This pump is also has S..S 316 contact parts.Vacuum pump of suitable capacity is normally in clients scope or otherwise as specified.

This is the ideal machine for start-up requirements. Tube loading is done manually and it has a capacity of 35 tubes/min. Auto loading & orientation is optional.

Description:

• No Tube No Fill device (material will not discharge from hoper, when there is no tube on filling station).
• Machine is provided with S. S. Hopper with electrical jacketed, with thermostatic control to keep the material hot, while filling for a smooth flow of material while filling in the tubes.
• Machine is provided with stirring device, so that no active ingredients in the material cannot stick to the inner wall of hopper, which contains your material.
• Ours is the only from India, which is suitable for filling, sealing coding of Aluminum tube as well as plastic LAMI tubes by changing over the sealing device.
• Machine is supplied with all contact parts made of S. S. 16 material.
• Relay electrical control system with operating panel with start, stop, inch.
• 25 - 30 Liter capacity container, acid proof.
• Motor with variable speed.

Size parts for one tube size and one filling products

• Tube holder of Aluminum / Nylon
• Pump unit stainless steel for filling volume choose alternately any one A : 1 - 5 ml to 10 ml
• B : 2 - 50 ml
• C : 3 - 100 ml

Technical Details :

Speed	40 to 60 tubes/min filling capacity
Volume	5 ml to 100 ml
Tube Size Dia	12 min to 25 max
Tube Size Length	50 min to 200 max
Power Consumption	2.5 Kw. Max.
Size	1450 (B) x 1150 (D) x 1750 (H)
Net Weight Approx	285 Kgs
Gross Weight Approx	515 Kgs