Made as per WHO & US FDA standards to manufacture sterile solutions. This is a completely closed vessel with agitator mounted on top dome.

The vessel will be available with different accessories for different applications i.e. standard stirrer/magnetic stirrer/ as required by the customers.

Salient Features :

• Design as per ASME code.
• No stagnant point, internal surfaces are 0.28 Ra finish.
• All contact parts /surfaces made out of SS 316 / SS 316L quality.
• Electro polished from inside.
• The vessel will be jacketed, insulated and cladded by SS 304 sheet.
• Spray ball for CIP /SIP system.
• Flush bottom valve.
• Vary speed drive.
• Steam/Electrical heating.
• If required, Load cell/capacitance type level indicator will be provided to measure the volume inside the tank.

We provide various ointment mixers, cream mixers, lotion mixers, etc.

Specifications

Material of construction:

Shell	4 mm thk S.S. 316
Top Flange	16 MM THK RING S.S. 316
Top Lid	Loose Type in two pieces 16 swg S.S. 316. or top dished as per clients requirement.
Jacket	S.S. 304. 6 mm thk with spiral stiffeners
Insulation	50 mm thk glaswool cladded with with S.S 304 with 16 Swg Welded.
Conections	25 NB, bottom valve, Jacket : Steam Inlet , condensate outlet, Jacket Drain with plug, Water Inlet is provided.
Legs	40 NB, Heavy Guage S.S. pipe S.S.304. 4 nos.
Sensor	PT-100 for Digital Indicator.
Jacket Pressure	3.5 Kgs.cm.sq working.
Stirrer	Suitable H.P. /960 R.P.M /440V/TEFC mounted on side or from the bottom of wax vessel & Water vessel. Agitator will be propeller type
Finish	Internal and all contact parts buffed to 240 grit mirror finish and external bufed to 150 grit matt finish.

Material of construction :

Shell	6 mm S.S. 316.
Bottom Hemispherical	6 mm S.S. 316
Top	Dish Type 6 mm Thick S.S. 316.
Flanges	16 mm thick S.S. 316
Jacket	6 mm thk SS. 304 with spiral patten Stiffeners . cladded with 16 swg S.S 304 welded.
Gasket	silicon fitted in groove.
Insulation	50 mm Thick Glasswool with 16 swg S.S. 304 cladding welded.
Legs	3 nos S.S. pipe heavy guage.
Connection	Light Glass, Sight glass, Wax inlet, Water Inlet
Nozzels	Vacuum Manifold with Vacuum Gauge, Vacuum Nozzle and vent Valve, product outlet , bottom full bore ball valve S.S. 316.Jacket steam inlet, condensate outlet, Drain Plug, Cooling water inlet, Cooling Water Outlet, Manifold with safety valve, Pressure gauge etc.
Bottom Clearance	500 mm from ground level to valve or as required.
Agitator	Anchor type S.S. 316 . driven by suitable HP dual rpm motor coupled with gear box.
Bearing Housing	Angular Roller Bearing 2 Nos Mounted on a Lantern support caldded with S.S. 304 sheet. S.S. 304 guard is provided.
Homoginizer	Bottom Entry High speed Emulsifier of suitable H.P. /440V/1440 RPM/TEFC Motor.
Shaft Seal	Mechanical Seal with cooling Arrangement mounted on a conical portion.
Sensor	PT-100 type will be provided.

Features

• Available from 50 ltrs to 10,000 ltrs.
• With MS/SS steam jacketed & insulation with SS cladding.
• Direct top mounted stirrer with top dish / without top dish.
• Different type of stirrer i.e. propeller/ pedal / anchor available.
• Electric heating also possible for small vessel.
• MOC SS 304/ 316/ 316L.

Our technologically advance storage tanks are extensively used by various industries for their host of qualitative features such as low static evaporation and perfect insulation. These tanks are designed and developed for maximum flexibility at low maintenance cost. Incorporated with modern features as per industry standards and requirements, our team of quality auditors ascertains to use only qualitative raw material for manufacturing them.

Maximum Size Diameter : 5000 mm Shell length : 10 meter Thickness : - 8 mm for shell - 10mm for Bottom Plate. - 6mm for roof

Liquid Oral Manufacturing Plant
The Liquid Manufacturing Plants are ideal tools for the pharmaceutical industry for the production of Oral Liquids. It is specially designed to take care of two critical factors which directly affects the quality of the Liquids.Minimum manual handling of Liquid.

Effective cleanness during manufacturing.

Needless to say, it also provides the benefits of the effective manpower utilization.

BHAGWATI MACHINES  Liquid Manufacturing Plant consist the following equipments and accessories.

• Sugar Syrup Vessel
• Pre-filtration unit
• Manufacturing Vessel
• Filtration unit
• Storage Vessel
• Control Panel
• Product Piping
• Working Platform.
• This system consist of a closed circuit manufacturing facility from feeding of Sugar / Water Phase to loading the Volumetric Liquid Filling Machine.
• The Sugar and Water, are load with vacuum system or by mechanical system or manually.
• The Sugar Syrup Vessel is supplied with high speed stirrer & electrical heating ( In small model ) / steam heating facility (In bigger size model ) .The sugar syrup is prepared at required temperature & are transferred to Manufacturing Vessel by vacuum or by transfer pump.
• The product during emulsion formation is recirculated through In-Line Homogenizer or Liquid Transfer Pump. (Optional Facility)
• The Pump also discharges the product in the Storage Vessel.
• The Storage Vessel is then taken to the filling area ( if it is small capacity ) and is connected to again Liquid Transfer Pump. Or Storage Vessel remain fixed ( In bigger size) & pump transfer the Liquids in the float tank which is connected with filling machine.
• The entire Plant can be operated by centralised operating panel by one operator.

Salient Features

• The Plant is designed to be operated only by one operator and one helper.

• All material transfers are done by vacuum or by transfer pumps.

• All the vessels are CGMP (paint free construction)

• The gaskets used are of silicon (food grade).

• All contact parts are of S.S. 304 quality material (SS316 provided on demand) & finished to class 4B (Mirror) finish and are crevice free.

• The entry of stirrer & high speed emulsifier are from top. In-line Emulsifier ( as per customer choice ) provided on demand. (Optional)

• All vessels are suitable for internal pressure of 1 Kg. / Sq. cm. and hence can be sterilized.

• All pipes, pipe fittings and valves are of SS304 / SS316 ( as per customer requirement ) seamless quality, internally electro polished, with tri-clover ended joints.

• The entire plant is equipped with CIP & SIP connections, so that customer can use these facility, if they have CIP & SIP equipment.

• All values of temperature & time of the plant are indicated digitally on the control panel. Ampere indicates on Ampere meters.

• A micro processor based automatic operating plant can be designed as per requirement. (Optional)

• All the inlet & outlet connections are provided with tri clover joints, which are very easy for cleaning & replacement.

In Inline agitation system, the possibility of materials –Liquid or Solid passing through it, without subjected to intense hydraulic and mechanical shear actions is zero. Here suction pipe (inlet pipe) is centrally mounted & outlet is radially mounted , therefore it is physically impossible for any material to pass from inlet to outlet without exposed to agitation.

The stator which surrounds rotor is available with various type of opening i.e. round, square, rectangular & with perforation also so that all the critical demand of Mixing, Emulsifying, Disintegration & Dispersion of solids, suspension can be met out by same equipment.

The machine is versatile & has completely revolutionized the traditional mixing techniques. Here close tolerance of rotor with the stator produces high hydraulic shearing & mechanical action that ensures that material entrapped between rotor & stator is subjected to tremendous shearing actions each minute.

Fluid Mixing Mechanisms:

In terms of mechanical mixing mechanisms, a number of actions are employed by different types of mixers to create different effects for particular process results. For distributive action, swirl created by rotating parts causes laminar thinning of the material interfaces, thereby increasing volumetric combination of the materials. A repeated cutting and folding action of the mixture also increases the distribution of different material components. The effectiveness and efficiency of a mixer in distributive mixing is therefore a function of how the machine interacts with the fluid in a geometric sense.

Conversely, the effectiveness and efficiency of a mixer in dispersive mixing is a function of how the machine interacts with the fluid in a stressing sense. For most materials, the higher the stress, the smaller the resulting particles or droplets in the mixture. However, another very important consideration is the uniformity of the stress field. Without a reasonable uniformity, it is impossible to guarantee that the same stress is applied to all parts of the fluid. This would result in a wide range of final droplet or particle sizes rather than a narrow range obtained with uniform stressing. One or more of the three primary stressing mechanisms are used in most fluid mixers.

Inline Mixers:

Usually called "high-shear mixers", are the most common form of Dispersing/Homogenising/ Emulsifying mixer. By placing a form of closely-fitting shroud around a high speed impeller, it is possible to create a shearing action between the blades and stator shroud. As material is centrifugally pumped through the mixing head, some of it will see this high shear zone and experience shear stressing that results in dispersive mixing. Where small or uniform dispersions are required, material must be cycled through the head many times to ensure statistically that all of the material has passed through the high shear zone at leastonce.

Pumping Action : Because of indigenous design & rotor operating at very high speed in close clearance with stator draws the material in & imparts mechanical & shearing actions. Inline Homogenizer facilitates high volume, non positive action which is sufficient to transfer the material without any supplementary pumps but in some cases because of high viscosity, vertical lift or length of pipe line , the flow rate may come down below the anticipated value, In that case it is supplemented by an auxiliary pump installed in the system which pumps the liquid without reducing the homogenising/emulsifying efficiency of the system.